PDA EU00134 Mastering Automated Visual Inspection
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Visual Inspection mastery is fundamental in parenteral manufacturing in order to guarantee both patient safety and cost effective supply. The capability of Automated Visual Inspection (AVI) has progressed extensively over the years to the point where, when applied appropriately, it can offer significant advantages over manual and semi-automated inspection processes. This has been made possible thanks to major innovations and technology breakthroughs. In line with these technological advances, the regulatory requirements for this challenging process have been reinforced. As a consequence, AVI machines today are complex and require multidisciplinary project teams for successful implementation.
Upon completion of this course, you will be able to:
- Acquire basics about regulatory landscape for AVI
- Be ready to design your URS
- Understand key functions of AVI equipment
- Define your defect kits and validation strategy
- Develop your own control strategy around AVI
- Test normality at a glance, interpret, and communicate the results
- Have basic knowledge about computer vision
Program Highlights
Taking place from 25-26 May 2023 in Leipzig, Germany, PDA Europe offers participants an exciting opportunity to develop and refine their practical skills. Various topics related to visual inspection will be covered by leading industry experts in this training course. Please be informed that one of the trainers will support a few modules remotley but will also be available for you for questions remotely.
Agenda
Discover What's Happening Each Day
Thursday, 25 May 2023
9:00
Welcome & Introduction
9:30
Theory 1: Introduction Into Regulatory Requirements of Visual Inspection
- USP 1, USP 788 and 1788, USP 790 and 1790
- PhEur e.g. 2.9.20 • JP e.g. 6.06
- Annex 1
- Similarities and differences in compendial methods
- 100% inspection and AQL testing
- Definitions and practical examples of inherent, intrinsic and extrinsic particles
10:45 Coffee Break
11:15
Theory 2: Introduction Into Technical Principles of Automated Inspection Machines
- Functionality of automated inspection machines
- Camera systems / light / motion
- Image processing and database system
- Interlinkage of parameters: Speed, Rotation speed, Inspection parameters, Detection probability, False reject rate
- Properties, capabilities and limitations of automated inspection systems
- Scope of Automated Visual Inspection
12:15 Lunch Break
13:15
Theory 2: Introduction Into Technical Principles of Automated Inspection Machines (cont.)
14:15
Theory 3: Considerations on Primary Containers and Product Properties
- Vials, Ampoules, Syringes, Blow – Fill - Seal, Viscous liquids, Air bubbles / scratches, Refrigerated product containers
14:45
Exercise 1: Developing an URS Considering the Triangle Cost / Quality / Time
15:45 Coffee Break
16:15
Theory 4: Selection and Purchasing of an Automated Inspection System
- Technical requirements
- Integration into existing processes, lines/ machines and systems
- Cost and effort considerations
- Risk Assessment
17:15
Exercise 1 (cont.): Presentation of the Results of the Sub-Groups and Discussion of the Results
Q & A
17:30
End of Training Course Day 1
Friday, 26 May 2023
9:00
Recap of Day 1
9:15
Theory 5: Transition from Manual Inspection to Automated Inspection
- Manual inspection as a prerequisite for transition to automated inspection
- Interpretation of inspection results and validation data
- Considerations on validation program for automated inspection
- Performance measurement
- Maintaining the manual inspection
10:15
Exercise 2: Principle Basic Image Processing Using an Open Source Library
11:00 Coffee Break
11:15
Exercise 2 (cont.): Presentation of the Results
12:00
Theory 6: Qualification Test Set and Routine Test Set
- Statistical considerations on number of objects containing defects
- Particle selection, particle size and size uniformity
- Labelling of test set objects
- Supply/purchase of test sets
- Maintaining and lifecycle of test sets
- Sampling from rejects
- Defect master library
- Types of defects
- Quality requirements
13:00 Lunch Break
14:00
Theory 7: Visual Inspection Lifecycle and Control Strategy
- Integration of visual inspection into overall manufacturing process
- Elements of lifecycle
- Particle identification/characterization
- Defect libraries as dynamic database
- AQL and control charting
15:00
Theory 8: Operation and Maintenance of Automated Inspection Systems
15:30 Coffee Break
16:00
Future Trend of Automated Visual Inspection
16:30
End of Training Course
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Venue Details and Accommodations
PLEASE READ PDA is not affiliated or contracted with any outside hotel contracting company. If someone other than PDA or the PDA chosen hotel contacts you suggesting that they represent any PDA event, they do not. It is PDA's recommendation that you book your hotel directly through the official PDA chosen hotel that is listed on our web site.
PDA recommends the reservation at the following hotel
Leipzig Marriott Hotel
Am Hallischen Tor 1
04109 Leipzig,
Germany
PDA Europe has reserved a limited number of rooms until the 31st March 2023.
Book your room at the PDA Group Rate via the above-mentioned reservation button.
The Hotel is located in the center of Leipzig, around 20 minutes car ride from Leipzig/Halle Airport.
The hotel does not offer a shuttle bus.
There are several options for transportation from Leipzig/Halle Airport to the hotel.
How to Get Here
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Pricing Options
Standard Registration
Member Price
€1.895GovernmentMember Only
€1.895
Health AuthorityMember Only
€1.895
Early Career ProfessionalMember Only
€1.895
StudentMember Only
€1.895
AcademicMember Only
€1.895
Non-Member
€1.895
ALL PRICES IN EURO (EUR), EXCLUDING VAT.
WAYS TO REGISTER: 1. Online Registration 2. [email protected]
PDA MEMBERS: Please remember to log in before registering If you come from a Governmental or Health Authority Institution or from an Academic Organization, please contact [email protected] before registering.
If you need to apply for a visa to enter the event country, PDA Europe must be informed of this fact at least 4 weeks before the start of the event.
Sponsor information will be available soon
We're currently finalizing our list of sponsors and will share the details shortly.
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