by
Ester Lovsin Barle, Novartis, and Igor Gorsky, ValSource | Aug 29, 2017
PDA recommended using a risk-based
approach to address health-based exposure
limits (HBELs) in the presentation,
“Key points to recognize quality in Health
Based Exposure Limits (HBEL) and associated
monograph” at EMA’s June workshop
on shared facilities (1). In particular,
PDA advocated flexible approaches for
products currently manufactured in
shared facilities to avoid interrupting the
supply of essential medicines.
Hosted by EMA’s Safety Working Party
(SWP), this workshop offered industry
representatives a chance to discuss the
Agency’s Q&A concerning risk-based
strategies to prevent cross-contamination in
shared facilities (2). The discussions at the
workshop were positive and paved the way
for continued use of scientifically justified,
toxicological, risk-based approaches that
rely on documented rationale proportionate
to the level of cross-contamination risk.
Background on Shared Facilities
Chapters 3 and 5 of the EU EudraLex
Guidelines for Medicinal Products for Human
and Veterinary Use require a toxicological
evaluation to assess and control
cross-contamination risks presented by
drug products manufactured in shared
production facilities (3, 4). On June 1,
2015, EMA’s regulatory guideline setting
Permitted Daily Exposure (PDE)
values went into effect for all new human
pharmaceutical products. The guideline
for existing human pharmaceutical
products then went into effect Dec. 1,
2015 (5). Previously, other methods were
used to determine an acceptable level of
carryover with uncertain levels of patient
health protection (6). One of the most
frequently used methods was 1/1000 of
the minimum daily dose (MinDD). This
method has many shortcomings, as has
been covered in recent articles (7, 8).
Following implementation of the PDE
guideline, EMA issued a Q&A document
in response to several open questions (2).
While EMA hoped this nonmandatory document would clarify interpretation of
the PDE guideline, it reintroduced two
criteria that appeared to be a step back.
One was the classification of products into
two hazard categories; the second related
to the continued use of the 1/1000 criteria
for nonhazardous drugs. These two points
caused significant confusion within industry,
and a number of comments have been
sent to EMA by industry associations,
such as PDA, as well as individual experts.
In its comments, PDA’s Regulatory and
Quality Advisory Board (RAQAB) advocated
“flexible approaches for products
currently manufactured in shared facilities
to avoid interruption of supply of essential
medicines” (9). PDA recommended use of
a scientifically justified, toxicological, riskbased
approach relying on a documented
rationale. Further, PDA urged EMA
to remove references to 1/1000 of the
minimum therapeutic dose based on the
approach described in the 2015 guideline.
PDA Position Discussed at Workshop
The PDA presentation at the June workshop
reiterated the points made in the
earlier comments. Following the presentation,
attendees raised the following key
points in support of PDA’s position:
- Inspectors expect to see the HBEL approach
to avoid redundancy of terminology
such as “highly hazardous” and
the use of 1/1000 MinDD
- Trained and knowledgeable individuals
must complete a rigorous methodology
to accurately determine a safe/acceptable
exposure for a given substance
- Cross-functional users should employ a
solid implementation plan to ensure consistent
application of practices in complex
quality risk management systems (10)
- There are many factors in controlling
carryover risks beyond the HBEL,
which also need to be done consistently
by qualified experts
The discussions at the workshop were
positive and paved the way for continued
use of a scientifically justified, toxicological, risk-based approach with a documented
rationale. While more time is clearly needed
for implementation of the PDE/HBEL
concepts, future use of toxicological limits
is not in dispute. During future inspections,
more focus will be given this topic, as well
as topics addressed in the Q&A document,
such as quality of the PDE documentation,
toxicological expertise, responsibilities associated
with implementation, and quality
of overall GMP risk assessments. A proper
and consistent risk assessment of cross-contamination
risks has to be available; best
practices would include historical process
control limits as well as proper training of
personnel. The extent of the risk assessment
concept must be proportional to the associated
risks, which gives some additional
opportunities for flexibility to small to
medium-sized enterprises with lower cross-contamination
risks.
References
- Barle, E.L. “Key points to recognize quality in HBEL and associated monograph.” Presented at
EMA Stakeholder guidance workshop on shared
facilities, London, June 20–21, 2017.
- Questions and answers on implementation of risk based prevention of cross contamination in production and ‘Guideline on setting health based exposure limits for use in risk identification in the manufacture of different medicinal products in shared facilities,’ European Medicines Agency,
December 2016.
- European Commission, EudraLex: “The Rules
Governing Medicinal Products in the European
Union, Part I-Basic Requirements for Medicinal
Products. Volume 4. EU Guidelines for Good
Manufacturing Practice for Medicinal Products
for Human and Veterinary Use. Chapter 3:
Premises and Equipment,” August 2014.
- European Commission, EudraLex: “The Rules
Governing Medicinal Products in the European
Union, Part I–Basic Requirements for Medicinal
Products. Volume 4. EU Guidelines for Good
Manufacturing Practice for Medicinal Products for
Human and Veterinary Use. Chapter 5: Production,”
August 2014.
- Guideline on setting health based exposure limits
for use in risk identification in the manufacture of
different medicinal products in shared facilities,
European Medicines Agency, November 2014.
- Fourman, G.L. and Mullen, M.V., “Determining
Cleaning Validation Acceptance Limits for
Pharmaceutical Manufacturing Operations.”
Pharmaceutical Technology 17 (1993): 54-60.
- Lovsin Barle E., et al. “Comparison of Permitted
Daily Exposure with 0.001 Minimal Daily Dose
for Cleaning Validation.” Pharmaceutical Technology
41 (2017): 42-53.
- Walsh, A., et al. “Cleaning Limits—Why the
10-ppm and 0.001-Dose Criteria Should be
Abandoned, Part II.” Pharmaceutical Technology 40
(2016): 45-55.
- PDA to EMA, May 25, 2017
- Olson, M. et al., “Issues and approaches for
ensuring effective communication on acceptable
daily exposure (ADE) values applied to pharmaceutical
cleaning,” Supplement. Regulatory
Toxicology and Pharmacology 79 (2016):S19-
S27.