2012 Aseptic Processing Training Program

PDA #100 | ACPE #0116-0000-10-100-L04-P | 8.0 CEUs
Type of Activity: Knowledge, Application
Location: Bethesda, Maryland
Dates:
Session 1: January 9-13 and February 6-10, 2012 - SOLD OUT
Session 2: March 5-9 and March 26-30, 2012 - SOLD OUT
Session 3: May 14-18 and June 4-8, 2012 - SOLD OUT
Session 4: August 20-24 and September 10-14, 2012 - SOLD OUT
Session 5: October 15-19 and November 5-9, 2012 - SOLD OUT
Duration: 10 days

Interested in attending PDA TRI’s Aseptic Processing Training Program? Click here and sign up to receive an email notice when registration opens for the next round of courses.

"Very practical, straight to the point course, directly applicable in aseptic processing environment, great experience." Bart Lievens, GSK Biologicals

"The practical experience was excellent…The pattern of airflow to a cleanroom gives us a new vision for aseptic operations" Carlos Rinaldi, Gerente de Inyectables

"I found the PDA's Aseptic Processing Training Program right on target - the right mix of traditional aseptic skills blended with direct hands-on experience to drive expertise, awareness, and innovation in our own processes, training requirements, environmental programs. It is something you can apply immediately for results." Andrew Talmadge, MSE, Merck

This two-week comprehensive training program, taught by numerous industry leading experts in their fields, with over 300 years of combined experience will give you and your personnel the training and information needed to properly evaluate and improve your aseptic processes to ensure sterile products. This course provides the perfect balance of hands-on laboratory and lecture training, equipping you with tools and actual experience you can bring home and apply immediately on the job.

Two five-day sessions allow for an in-depth look into an expanse of topic areas. These two sessions are scheduled four weeks apart, allowing for intense, comprehensive learning with minimal impact on your job/organization.

With almost 50 hours of hands-on laboratory training and group project work, in addition to extensive coverage of topics during the lecture sessions, this is the most complete aseptic processing training program offered.

Early registration is recommended as the Aseptic Processing Training Programs tend to sell-out quickly!

Who Should Attend

Department
Manufacturing | QA/QC | Engineering

Job Function
Directors, Managers | Leaders | Supervisors | Technicians/Specialists

Key Topics

Week 1

  • Definition and scope of aseptic processing
  • Facility design, HEPA certification, velocity and airflow studies
  • Aseptic process simulations (media fills)
  • Gowning and personnel qualification and good aseptic technique
  • Basic microbiology, environmental monitoring and control systems
  • Sanitization techniques and sterilization qualification
  • Filtration and liquid filter integrity testing

Week 2

  • Reading and evaluating media fills
  • Good documentation practices
  • Rapid microbial identifications
  • Sterility testing and final product testing
  • Product formulation and lyophilization
  • Use and control of clean in place (CIP) systems
  • Environmental data trending and excursion analysis

Upon completion of this program, you will be able to:

  • Demonstrate an increased proficiency of techniques and skills relating to aseptic processing
  • Evaluate and improve current aseptic processing procedures at your facility
  • Limit risk for manual product contamination with airflow visualization studies
  • Evaluate your environmental monitoring program to collect appropriate data, identify and interpret trends
  • Incorporate proper gowning principles into a complete personnel qualification program
  • Describe the importance of filter integrity testing when filtering water, gases or proteinaceous solutions
  • Develop robust media fill protocols including appropriate interventions, observation and documentation procedures
  • Discuss finished product testing requirements
  • Correlate basic microbiology concepts and techniques to multiple aspects of aseptic processing
  • Integrate industry-approved sanitization techniques and disinfectant evaluation into a comprehensive contamination control program
  • Interpret regulatory requirements for manufacturing sterile products produced by aseptic processing

Take-Home Benefits

  • Learn to relate and incorporate each component of aseptic processing into one operation for overall improved process and finished product
  • Understand theory and practice behind personnel gowning and aseptic technique qualification to minimize risk of product contamination by personnel
  • Use proper environmental monitoring techniques combined with a good cleaning and disinfection program to avoid common sources of contamination in your facility
  • Learn to incorporate proper documentation practices into aseptic processing program to facilitate regulatory compliance

David Matsuhiro, Cleanroom Compliance, Inc.
David Matsuhiro is the principal for Cleanroom Compliance, Inc. He has worked as a consultant for Aseptic Solutions and KMI Systems, specializing in water, environmental systems and aseptic processing. He has also worked for Genentech, Inc. in a variety of environmental control positions.  Matsuhiro is a member of several professional associations, including PDA, the American Society of Microbiology and the International Society of Pharmaceutical Engineers. He received BS degrees in Microbiology and Chemical Engineering from San Jose State College.

Harold Baseman, Chief Operating Officer and Principal, ValSource LLC
Hal Baseman is Chief Operating Officer and a Principal at ValSource LLC, a 110 employee validation consulting and service firm. He has over 30 years of experience in pharmaceutical operations, validation and regulatory compliance. Hal has held positions in executive management and technical operations at several drug manufacturing and consulting firms. Hal is a member of the PDA Board of Directors, Co-Chair of the PDA Science Advisory Board, Co-Leader of the PDA Validation Interest Group, Co-Chair of the PDA Aseptic Process Simulation Technical Report #22 Task Force on Aseptic Process Simulation, and was Co-Chair of the PDA Risk Management Task Force responsible for writing Technical Report #44 on Quality Risk Management of Aseptic Processes. Most recently Hal co-chaired and led the PDA response to the FDA on draft Process Validation Guidance. Hal is a long time member of the PDA and its Training Research Institute faculty. He is a frequent presenter on subjects related to Quality Risk Management, Validation, and Aseptic Processing. Hal holds an MBA in Management from LaSalle University and a B.S. in Biology from Ursinus College.

Standard Government/ Health Authority **
Member Non-Member Member Non-Member
$8,595 $8,895 $4,800 $4,900
All rates in U.S. dollars.

Class Schedule

The Aseptic Processing Training Program begins at 8:00 a.m. and ends at 6:00 p.m., Monday through Thursday. The course attendees will be released at 12:00 p.m. on Friday during Week 1, and at 2:00 p.m. on Friday during Week 2

Please arrive at the PDA Training and Research Institute approximately thirty minutes before the start of the course to register and receive your course materials. Please be sure to bring your confirmation letter as proof of registration during check-in. TRI will not allow persons to attend a course without payment, or guarantee of payment.

A continental breakfast will be served before class beginning 7:30 a.m. Lunch will be provided from approximately 12:00 – 1:00 p.m. Snacks will be provided during the morning break from 10:00 – 10:15 a.m. and the afternoon break from 2:30 – 2:45 p.m.

Location

The course will be held at the PDA Training and Research Institute:

PDA Training and Research Institute
Bethesda Towers
4350 East West Highway, Suite 150
Bethesda, MD 20814 USA

Contact

James Wamsley
PDA Training and Research Institute
Senior Manager, Laboratory Education
Tel: +1 (301) 656-5900 x137
Email: wamsley@pda.org

ACPE The PDA Training and Research Institute is accredited by the Accreditation Council for Pharmacy Education (ACPE) as a provider of continuing pharmacy education. Participants may sign up to receive Continuing Education Units (CEUs) following the successful completion of an accredited course and submission of the provided evaluation forms. Statements of Credit for CEUs earned will be mailed within four to six weeks of the event.

PDA #100 | ACPE #0116-0000-10-100-L04-P | 8.0 CEUs
Type of Activity: Knowledge, Application

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